

|
Technology Members and Value Added Service |
A Unified Group of Contract Manufacturers, Materials Producers, Automation Systems Integrators and Rapid Product Development Specialists
|
|
|
|
|
|
Precision Metal Solutions
|
We Endorse MoldFlow
|
Analytical Services Lab
|
Wire-Forming Technology
Automated Process & Assembly Systems
|
Modular Systems for Stamping, Assembly, Molding
|
|
|
|
|
|
|
|
|
WHY SOUTHERN STAR?
Modern Methods and Technologies for Every Stage of the Product Life Cycle… |
- Obtain INSTANT Engineering and Technical Capabilities with NO Investment for Your Existing and Future Products
ü
- An immediately available BASKET of Technology Spread Across Several Companies NOT Concentrated at ONE Supplier
ü
- Obtain Technology that is Available for Your EXISTING Supply Chain to Improve Strategic Suppliers
ü
- TURNKEY: Obtain Tooling and Complete Systems for your In-House Production, at the Strategic Supplier of Your Choice, or, on Systems Operated by Certified and Trained Companies to Produce your Components at NO Machine Investment to You
|
|
|
|
Technology Sharing |
- Mission: to provide North American OEM manufacturers and their supply-chain new technology in tooling and component costs that enable them to obtain Western Hemisphere Quality and Engineering Support at ‘Eastern Hemisphere Prices’
- To research and offer competitive methods to ensure our customer’s -success, either internally or in their supply chain
|
|
|
The Core Processes of Our Group:
|
- Design Engineering…Product and Process
- Rapid Prototypes…Metal and Plastic
- Tool-Making, Mold-Making, Machine-Making
- Contact Materials…Standard and Custom
- Metal Stamping, .002 to .090 inch metal thickness
- Precious-Metal Contact Assembly Work-Cells, Tooling Systems, Turn-Key
- Swiss Screw Machine Including Insert-Molded Bushings
- Servo-Based Systems Integration of...
- Injection Molding Work-Cells, Turn-Key
- Insert Molding Work-Cells, Turn-Keys
- YAG and CO2 Laser Assembly
|
|
|
At the Early Stage, We Provide...
v
- Finite Element Analysis…2D and 3D for Metal/Spring, Plastic Resin, Contact Physics, Structural Integrity
v
- Product Design: Parametric 3D Design and 2D Blueprinting...Concept to Ready-to-Tool
o
- 2-Day Turn-Around in Laser-Created Models in ABS
o
- 2-4 Weeks Lead Time in 1 Cavity Aluminum Molds
o
- 1-2 Week Lead Time for Metal Stampings
o
- 2-4 Week Lead Time for Contact Assemblies
•
- Mistake-Proofing: Design- and Process-Failure Mode and Affect Analysis, Materials Selection,
At the Product Launch, We Provide…
q
- Production Tooling (Stamping, Wire-Form, Slide-Form, Contact Rivet Staking, Contact Welding, Contact Braze-Bonding, Molding, Insert-Molding, Two-Shot Molding, and Laser-Based Systems)
q
- Assembly Tooling…Semi-Automated or Automated
q
- Servo-Based Stamping and Molding Presses and Automation Modules Designed SPECIFICALLY for Press Integration!
q Process Definition and Supply-Chain Support for Plating, Heat-Treating, Plastic Processing (EMI-RFI Shielding), etc
q Process Engineering Support at either the Customer In-House Fabrication Center or at Out-Sourced Locations
|
|
|
|